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'Rattling' type noise under acceleration

This is a discussion on 'Rattling' type noise under acceleration within the 4.0 V6 Tech forums, part of the General Tech & Engine Section category; I am starting to get a rattling type noise under acceleration and can't tell if it is engine related or ...

  1. #1
    Blue Bike Hauler
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    Question 'Rattling' type noise under acceleration

    I am starting to get a rattling type noise under acceleration and can't tell if it is engine related or tranny/transfer case related. I have a 4x4 auto 4.0 sohc. Anyone have a similar sound under throttle?
    '01 XLT 4x4 Supercab Stepside 4.0 SOHC

    '01 4x4 Explorer Sport

  2. #2
    Some Gave All Zypher's Avatar
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    I get it when I am towing my trailer and the truck downshifts to either pass or to go uphill. It sounds to me that it is in the tranny / transfercase. But I'm not sure. I sure hope it isn't.

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    98 Ranger XLT Ext. Cab 4X4,4.0L
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  3. #3
    No longer a Ranger owner thecause17's Avatar
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    Check the heat shields on your cats...
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  4. #4
    Member powered by FORD's Avatar
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    I have a similar problem with my '99 3.0 auto/4x4. Mine only does it after its been sitting awhile. Even if I let the engine warm up completely it still does it, so I think it's the tranny. Once she warms up she's fine and it's been doing this for years so i'm not too concerned about it. Good luck.

  5. #5
    Administrator Zoom's Avatar
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    You've got an 01, which had problems with the primary timing chain rattle. Notice if it does it between 2500-3000 rpm, and more when cold than hot.
    New here? Please read the Forum Rules

    2003 Ranger XLT, 4x2, 4.0 SOHC, Auto, 3.55's, Bright Red
    MAC intake, Billet Grill, Extang RT Tonneau, clear corners, auto down passenger side window, explorer console, bucket seat conversion, Powertrax No-Slip, Perma-Cool 2950 cfm efan, James Duff Traction Bars, Dual Program Apten Chip, JBA Headers, Roush dual exhaust


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  6. #6
    Blue Bike Hauler
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    Zoom -
    Yes, it is definitely between 2 - 3k rpm, really noticeable uphill, and louder before temp gage gets up in the normal range. Is there a cure and what do I need to know before going in to the dealer? Thanks for the help.
    '01 XLT 4x4 Supercab Stepside 4.0 SOHC

    '01 4x4 Explorer Sport

  7. #7
    Administrator Zoom's Avatar
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    Take this to the dealer with you, and cross your fingers. They really don't like to do this work. It only helps if your still under warranty, but it won't hurt to try even if you're not.

    TSB 02-08-01 April 29, 2002
    1999-2002 EXPLODERS, EXPLO SPORT TRC, EXPLOD Sport AND RANGERS - Mountaineers
    ISSUE-
    Some vehicles eqipped w/4.0L SOHC may exhibit a Pri Timing Chain Noise. Audible during Hot and Cold engine operation. Predominantly found on cold engines under acceleration (2400-2500RPM). This may be caused by Pri Timing Chain Tensioner system.
    ACTION -
    Replace the Primary Timing Chain Tensioner, Chain guide, Jackshaft and Crankshaft sprocket. This is a kit.
    FOR ALL RANGERS USE KIT 2U3Z-6D265-BA (non balance shaft engines).
    New here? Please read the Forum Rules

    2003 Ranger XLT, 4x2, 4.0 SOHC, Auto, 3.55's, Bright Red
    MAC intake, Billet Grill, Extang RT Tonneau, clear corners, auto down passenger side window, explorer console, bucket seat conversion, Powertrax No-Slip, Perma-Cool 2950 cfm efan, James Duff Traction Bars, Dual Program Apten Chip, JBA Headers, Roush dual exhaust


    2001 Mazda B4000 SE 4x4, Performance Red
    4.0 SOHC, 4.10's, 5 speed auto

    The new Generation-Edge

  8. #8
    Blue Bike Hauler
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    Thanks - I'll call this week. It should not be a problem as it is under warranty until August '04 (late year model).
    '01 XLT 4x4 Supercab Stepside 4.0 SOHC

    '01 4x4 Explorer Sport

  9. #9
    Do Not Stare At The Light FireRanger's Avatar
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    Originally posted by Bik'nRanger
    Thanks - I'll call this week. It should not be a problem as it is under warranty until August '04 (late year model).
    Hehehe. Keep thinking that. Sometimes, basic and obvious warrenty repairs are like pulling teeth.
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  10. #10
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    Just a thought, but maybe it's the U joints? My truck made sounds like that that went away sometimes and came back so I changed the U joints and the rear u joint was wrecked.

  11. #11
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    I had a squeaking noise from the rear of my truck... I thought it was the tire rack. Come to find out the rack was solid as could be and the noise was a dry cap on the rear u-joint.

    I also have about 2 or 3 heat shields that are loose that rattle a very annoying rattle under acceleration and idle... time to get under there with a pop-rivet.

    Good luck!
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  12. #12
    Member lownrangr's Avatar
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    mine make the same rattling noise around 3k rpm's. I guess it's the timing chain.

  13. #13
    S-10 Driver
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    I've had my Ranger in 3 times for the TSB fix. The truck still makes the noise. After I demanded to see a factory rep, the service manager was told by Ford to check oil pressure to the heads, which checked out OK. I then had to road test it with him to 'verify the concern' ie. make him hear the damned noise. Now, I have to take it in because he claims that it might not be the timing chain tensioners after all, but the 'air injection diverter valve' making this noise, between 2500-3000 rpm, louder cold than hot, after all. Opinions?

  14. #14
    Administrator Zoom's Avatar
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    Air injection diverter valve? Tell him to show it to you. They haven't used those since they quit using air pumps for smog control.

    The old air pump systems pumped air into the exhaust to help any remaining fuel burn. The diverter valve blocked this airflow under deceleration so it wouldn't backfire.

    I know the rattling can be fixed, I had it done on my Mazda per the TSB almost a year ago, and after 10,000 miles it's still as quiet as my 03 is. It might show back up sometime but so far it's done well.

    Just noticed you were new 23fnord, welcome to RPS!
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    2003 Ranger XLT, 4x2, 4.0 SOHC, Auto, 3.55's, Bright Red
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  15. #15
    S-10 Driver
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    Thanks for the welcome.

    I can't believe that this guy is flat out lying to me like this. I'm headed there in an hour, and I will indeed ask him to show it to me. In fact, I'm going to take my digital camera along, and take a picture of the part he says is a 'diverter valve.'

    It might be time to start using those phone numbers of high-muckity-mucks listed on blueovalnews.com. This is ridiculous.

  16. #16
    S-10 Driver
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    Heh, got there, manager grabs a flashlight and starts looking for it, and says 'Hmm, there isn't one on here.' So, I don't think he was lying to me, he was just trying to figure out what, other than the chain tensioners could make that particular noise. After being in the shop 4 times for the fix, I'm sure he wishes this problem will just go away. Now I have to wait for a Ford engineer to come look at and listen to my truck, and hopefully figure out how to fix it....

  17. #17
    Administrator Zoom's Avatar
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    Kind of makes you wonder about a service manager that still looks for parts that were discontinued around 20 years ago, doesn't it?

    Let us know what you find out. I don't know of anything other than the timing chain assembly that's been found to cause that noise, but there are a few who can't seem to get it to go away either.
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    2001 Mazda B4000 SE 4x4, Performance Red
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    The new Generation-Edge

  18. #18
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    my dads 93 2wd 4.0 makes the same clattering noise...from 1/2 throttle to anything further. it also has low oil pressure...never read normal since we have had the truck. i thought the clatter was from low oil pressure. then someone told me it was something to do with timing. what do i need to do to cure this? thicker oil to raise oil pressure?

  19. #19
    Administrator Zoom's Avatar
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    It's probably time to replace the oil pump and pickup screen on a 93. Thicker oil would probably make it worse.
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    MAC intake, Billet Grill, Extang RT Tonneau, clear corners, auto down passenger side window, explorer console, bucket seat conversion, Powertrax No-Slip, Perma-Cool 2950 cfm efan, James Duff Traction Bars, Dual Program Apten Chip, JBA Headers, Roush dual exhaust


    2001 Mazda B4000 SE 4x4, Performance Red
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    The new Generation-Edge

  20. #20
    Back in Black Superanger's Avatar
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    I am just curious, will the rattling in the sohc 4.0(caused by the cam chain tensioner) cause any reliability problems. Cause my dads sohc 4.6 f-150 does the same thing, and still runs well after 100,000 miles.

  21. #21
    S-10 Driver
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    any idea whats the deal with the clattering noise on my dads 93?

  22. #22
    Dex
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    Originally posted by IMNOBUG
    it also has low oil pressure
    well you answered your own question
    Buy and engine being a 93 it has a lot of miles on it and is worn out. :er:
    2001 Ranger supercab 4door 4x4 SOHC {not the best idea ford had} 5 speed auto
    and I'm the allmighty Ford Tech

  23. #23
    Dex
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    Originally posted by Superanger
    I am just curious, will the rattling in the sohc 4.0(caused by the cam chain tensioner) cause any reliability problems. Cause my dads sohc 4.6 f-150 does the same thing, and still runs well after 100,000 miles.
    yes if you let it go on too long it will eventually get loose enough to let the cam jump timing and its bad news after that because its done messed up
    2001 Ranger supercab 4door 4x4 SOHC {not the best idea ford had} 5 speed auto
    and I'm the allmighty Ford Tech

  24. #24
    Not an S-10 driver!
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    Yea, mine does that too. I have a 2003 4.0 sohc. i think that its the lifters. Now, i know that sounds slightly rediculous, cause its all the way up there, but listen. it only does it when im about a 1/2 quart or more low on oil, and i here it all the time, its a ticki tick tick sound reall fast. like on muscle cars with solid mechanical lifters. im pretty sure thats all its guys.i think they cheaped out and didnt give us roller lifters.

  25. #25
    Administrator Zoom's Avatar
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    You aren't hearing the fuel injectors and thinking it's lifter noise are you? The 24 lb injectors on the SOHC are noisier than the 19 lb injectors on the OHV. You can't hear them inside the cab though, or at least I can't.
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    2003 Ranger XLT, 4x2, 4.0 SOHC, Auto, 3.55's, Bright Red
    MAC intake, Billet Grill, Extang RT Tonneau, clear corners, auto down passenger side window, explorer console, bucket seat conversion, Powertrax No-Slip, Perma-Cool 2950 cfm efan, James Duff Traction Bars, Dual Program Apten Chip, JBA Headers, Roush dual exhaust


    2001 Mazda B4000 SE 4x4, Performance Red
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    The new Generation-Edge

  26. #26
    S-10 Driver
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    Originally posted by Zoom
    Take this to the dealer with you, and cross your fingers. They really don't like to do this work. It only helps if your still under warranty, but it won't hurt to try even if you're not.

    TSB 02-08-01 April 29, 2002
    1999-2002 EXPLODERS, EXPLO SPORT TRC, EXPLOD Sport AND RANGERS - Mountaineers
    ISSUE-
    Some vehicles eqipped w/4.0L SOHC may exhibit a Pri Timing Chain Noise. Audible during Hot and Cold engine operation. Predominantly found on cold engines under acceleration (2400-2500RPM). This may be caused by Pri Timing Chain Tensioner system.
    ACTION -
    Replace the Primary Timing Chain Tensioner, Chain guide, Jackshaft and Crankshaft sprocket. This is a kit.
    FOR ALL RANGERS USE KIT 2U3Z-6D265-BA (non balance shaft engines).

    how about my 93? i got the same rattle noise but it seems more when its hot than cold.
    Anyone wanna buy a kidney? I need car parts.

  27. #27
    Administrator Zoom's Avatar
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    Won't help you on your 93, sorry. I'd say with yours it's just normal wear and tear, and the pistons are starting to slap a little. Or it could be lifter noise too. Or rocker arm wear starting to show up as noise.
    New here? Please read the Forum Rules

    2003 Ranger XLT, 4x2, 4.0 SOHC, Auto, 3.55's, Bright Red
    MAC intake, Billet Grill, Extang RT Tonneau, clear corners, auto down passenger side window, explorer console, bucket seat conversion, Powertrax No-Slip, Perma-Cool 2950 cfm efan, James Duff Traction Bars, Dual Program Apten Chip, JBA Headers, Roush dual exhaust


    2001 Mazda B4000 SE 4x4, Performance Red
    4.0 SOHC, 4.10's, 5 speed auto

    The new Generation-Edge

  28. #28
    Minitrucker joshyx's Avatar
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    m 01 has the same sounds but its coming from the a/c clutch...
    84 Reg. Cab 2.8 V6....2.8 is out, waiting for time to throw in a carb'd 2.3

  29. #29
    Blue Bike Hauler
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    Finally got it in

    Finally got the thing in for service last week and they replaced the belt tensioner and the serpentine belt, and then ordered the kit for the timing chain TSB. It should be in next week and we'll see if that clears it up.
    '01 XLT 4x4 Supercab Stepside 4.0 SOHC

    '01 4x4 Explorer Sport

  30. #30
    NINJA
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    i put mine in about 10k miles ago...and it STILL does it...this is really scaring me...im about to go off to college and i dont want it to break on me.......i keep my acceleration below 2500 everytime, but just one time today i pushed it again and i heard it.....the SOHC really makes a lot of noise and vibration when u step on it....not sure why

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